PURE STEAM GENERATION SYSTEMS

A Pure Steam Generator (PSG) designed for the production of clean, dry, pyrogen-free steam, suitable for use in pharmaceutical applications such as sterilization, SIP (Steam-in-Place), and autoclaves. System complies with USP, BP, and EN285 standards.

Technical Specifications:

  • Capacity: [Customize – e.g., 50 to 2000 kg/hr]
  • Feed Water: Purified Water / WFI (Conductivity < 5 µS/cm)
  • Steam Quality (as per EN285):
    • Non-Condensable Gases: < 3.5% v/v
    • Superheat: < 25°C
    • Dryness Fraction: > 0.95
    • Endotoxin: < 0.25 EU/ml
    • Pyrogen-Free, Bacteria-Free

🔩 System Components:

  • SS316L Electro-Polished Evaporator & Separator (Ra < 0.4 µm)
  • Double Tube Sheet Shell & Tube Heat Exchanger
  • SS304/316L Skid with Insulated Panels

🧠 Automation & Control:

  • PLC + HMI Based Control System
  • Online Monitoring: Temperature, Pressure, Feed Conductivity
  • Alarms, Interlocks & Auto Drain Functions
  • Optional SCADA with 21 CFR Part 11 compliance

📋 Validation & Documentation:

  • DQ / IQ / OQ / PQ Protocols
  • GA Drawings, P&ID
  • MOC Certificates (EN 10204 3.1)

📐 Compliance Standards:

  • USP <1231>, EN285, BP, EP
  • US FDA | WHO | cGMP
  • ASME BPE | ISPE Guidelines